Inside Moore Brothers

45,600 sq ft of purpose-built composite manufacturing space in Bristol, RI — equipped for the most demanding work in the industry.

CNC Machines

  • 5-axis CMS Poseidon — 80' x 20' x 10'

  • 5-axis CMS Ares — 5' x 15' x 4'

  • 3-axis CNC Router — 5' x 20' x 14"

  • CNC Ply Cutter — 5' x 10' with conveyor system

Tooling

  • Large-scale composite tooling

  • In-house fiber reinforced and direct-to-machine tooling

  • Surface fidelity verification to +/- 0.02"

Autoclave

53” ID x 60’ long capable of reaching 300 F/100psi

Fabrication + Assembly

  • Laminating tables — 6' x 15', 4' x 10', and 2' x 60'

  • Laminating mandrel spinners — 60', 20', and 18'

  • Laminating processes — prepreg, infusion, wet layup, compression molding, VE gelcoat and chopper gun

  • Surface plate — 4' x 10', flat to within 0.001"

  • Paint booth — 100' x 30'

  • Lathes — 6" x 36" and 24" x 96"

Ovens

  • Container oven — 250 sq ft / 20' x 8' x 7'

  • Modular prepreg curing oven — 80' x 20' x 12'

Engineering, Development + Analysis

  • CAD design — Rhino, SolidWorks

  • Structural analysis — Abaqus FEA

  • Design for manufacturing

  • Metrology — Faro Tracker

  • Non-destructive testing — in-house and third-party ultrasound

Our Bristol, RI facility combines large-scale capacity, tight-tolerance precision, and a broad CNC process range to take complex composite work from tooling to finished part under one roof.

Carbon composite layup in front of custom oven - moore brothers facility in Bristol Rhode Island
Carbon composite layup in front of custom oven - moore brothers facility in Bristol Rhode Island
Large fiber reinforced tool ships from Moore Brother's facility in Bristol, Rhode Island
Large composite tool for Marine in process at Moore Brothers Company in Bristol, Rhode Island
Laying up carbon tapes in a 70ft custom race boat - large scale composite fabrication - Moore Brothers Bristol Rhode Island

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